Battery packaging
Batteries and dangerous goods
We take care of the process, from packaging idea to certified solution
Batteries and especially vehicle batteries such as Lithium-Ion batteries are often classified as dangerous goods. That means that the packaging has to be UN-certified. Factors that determine the packaging is the state of the battery – if it is a prototype, a tested series battery, a waste battery packaged for disposal or recycling, or if it is a damaged or defective battery. Weight is also a factor and is often substantial. The third factor is how the battery will be transported. There are different regulations for whether a battery should be transported via road, by train, via sea or via air.
Wellplast AB develops solutions for packing everything from small battery cells to heavy load truck-batteries and we also assist all the way through the certifying process.
Load Carriers for
large size battery packs
Heavy duty load carrier with optimised pallet box and interior fitment adapted to the specific battery. Often used for hybrid vehicle batteries and large size batteries for trucks and buses. Durable and designed for return transport systems.
Automation trays for battery cells
Thermoformed tray designed for the specific battery cells and adapted to load carrier and automation system. Available in robust longlife or light weight oneway material. Often used for robot picking.
Pallet tray for battery modules
Thermoformed twinsheet tray designed for the specific battery module and the chosen load carrier. A very durable solution suitable for transport, storage and automation. Often used for robot picking.
Download information
Contact us for more information or samples
Wellplast AB
Turistgatan 2
SE-265 39 Åstorp, Sweden
Phone: +46 431 431 444
Fax: +46 431 431 555
info@wellplast.se or use the form
How can we help you?
Material
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PPC Plastic pallet concept
Wellplast® PPC – Plastic Pallet Concept
The future of plastic pallet return systems
Wellplast® PPC – Plastic Pallet Concept
The Wellplast® PPC plastic pallet system is developed for return systems with all parts in a robust design. It is unique in several ways. It is a flexible system with a robust pallet and lid that can be combined with pallet frames for heavy loads and with sleeves for lighter loads. The innovative design of the pallet frames substantially reduces time for frame handling and improves ergonomics for workers.
The foldable sleeves are light weight and easy to handle. The V-shaped hatch makes it easy to reach down into the pallet and has a unique locking system without unreliable moving parts. The pallet and lid can also be used for other type of goods, such as boxes of different kinds.
The system is secured by using traditional strapping. Logistically the frames and sleeves are easily folded and secured and take up very little space.
Download information
PPC – Pallet with pallet frames/collars and lid
| Measurements: | 1200*800mm (frame height 200mm) |
| Stacking load: | static 3000kg dynamic: 2000kg |
| Pallet racks: | Approved |
| Packing: | Frames flat packed |
| Material: | Copolymer polypropen |
| Securing/locking: | Straps |
PPC – Pallet with sleeve and lid
| Measurements: | 1200*800mm (sleeve high: 972mm low: 574mm) |
| Stacking load: | static 1400kg dynamic 700kg |
| Pallet racks: | Approved |
| Packing: | Sleeve flat packed |
| Material: | Copolymer polypropen |
| Securing/locking: | Straps |
More products and packaging
Wellplast AB
Turistgatan 2
SE-265 39 Åstorp, Sweden
Phone: +46 431 431 444
Fax: +46 431 431 555
info@wellplast.se or use the form
Interlayers
Interlayers, top sheets och bottom sheets
Wellplast® Interlayers, top sheets och bottom sheets
Pallet interlayers are in most cases delivered in measurements adjusted to standard pallets with or without pallet collars. Other measurements are available on customers’ requests. Can be delivered with cut corners to facilitate the lifting of them out of the collars. Pipe direction is optional.
Edge sealing also possible.
Specifications
| Name: | Measurements | Qty. per pallet (EUR-measurement) |
| Interlayer whole pallet | 1200×800 mm | 335 pcs./pallet |
| Interlayer 1/2 pallet | 800×600 mm | 670 pcs./pallet |
| Interlayer whole pallet with frame | 1140×740 mm | 335 pcs./pallet |
| Interlayer 1/2 pallet with frame | 740×540 mm | 670 pcs./pallet |
| Interlayer V-Emb L-pallet with frame | 1160×760 mm | 335 pcs./pallet |
| Interlayer V-Emb K-pallet with frame | 760×560 mm | 670 pcs./pallet |
| Interlayer with different size: | Max: 4000x1280mm
Min: No limitations |
335 pcs./pallet |
| Delivery: | 1,2 m high stackable pallet | |
| Packaging: | Pallet, corner protection, top sheets and stretch wrap | |
| Print: | Tampo, Screen, Flexo | |
| Segment: | Automotive and engineering Construction Medical Foods | |
| Options: | Sealed edges | |
Wellplast AB
Turistgatan 2
SE-265 39 Åstorp
Telefon: +46 431 431 444
Fax: +46 431 431 555
info@wellplast.se or use the form
Grids / Raster
Grids / Raster
Wellplast® Grids
Grids are used to separate products from each other during tansportation and at the same time to have a simple pack-procedure. Our interior fitments have a high stackable strength and are water-resistable. It gives possibility to pack clean and pack in clean environment. The grids are designed to fit the product. Outer measurement is adjusted to outer package that can be either a pallet or smaller boxes. Grids are to be assembled manually. We can also offer assembling.
Specifications Grids (Fefco 0934)
| Specifications | Grids |
| Box interior fitments | Max.: LxWxH: 1670x1670x1200 mm |
| Min.: No limitations | |
| Packaging: | Pallet, corner protection, top sheets and stretch wrap |
| Print: | Tampo, Screen, Flexo |
| Segments: | Automotive and engineering Construction Medical Foods |
| Note: | Can be delivered assembled and folded |
Materials
Wellplast AB
Turistgatan 2
SE-265 39 Åstorp
Telefon: +46 431 431 444
Fax: +46 431 431 555
info@wellplast.se or use the form
Fixating spacers
Fixating spacers / Interlayers
Wellplast® Fixating spacers / interlayers
Fixating spacers are used to fixate details in a simple and proper way. Details are holded separately by a protective meaning. Sheets help to save time and make it easier during packing and unpacking. For example, you can lift the whole sheet with products. Fixating sheets are often in use in automatic processes with robots doing packing and unpacking.
Specifications
| Specifications | Fixating spacers |
| Fixating sheet whole pallet | 1200×800 mm |
| Fixating sheet 1/2 pallet | 800×600 mm |
| Fixating sheet whole pallet with frame | 1140×740 mm |
| Fixating sheet 1/2 pallet with frame | 740×540 mm |
| Fixating sheet V-Emb L-pallet with frame | 1160×760 mm |
| Fixating sheet V-Emb K-pallet with frame | 760×560 mm |
| Fixating sheet with custom size | Max: 1200x800mm |
| Delivery: | 1,2m high stackable pallet |
| Packaging: | Pallet, corner protection, top sheets and stretch wrap |
| Folding: | Sheets for whole pallet are delivered folded, others folds manually |
| Print: | Tampo, Screen, Flexo |
| Segments: | Automotive and engineering Construction Medical Foods |
| Note: | Can be delivered welded or glued |
Materials
Wellplast AB
Turistgatan 2
SE-265 39 Åstorp
Telefon: +46 431 431 444
Fax: +46 431 431 555
info@wellplast.se or use the form
Interlayer for cone shaped boxes
Interlayer for cone shaped boxes
Wellplast® Interlayer for cone shaped boxes
Stiff interlayers in cone shaped boxes is often a problem. The upper layers have a tendency to move around. To solve the problem two foldable sides have been added to the interlayer. This makes it fixed on all heights.
Specifications
| Specifications: | Interlayer for cone shaped boxes |
| Interlayer Blue box V-EMB 750: | |
| Interlayer Blue box V-EMB 780: | |
| Delivery: | 1,2 m high stackable pallet |
| Packaging: | Pallet, corner protection, top sheets and stretch wrap |
| Folding: | No folding |
| Print: | Tampo, Screen, Flexo |
| Segment: | Automotive and engineering Construction Medical Foods |
| Note: |
Materials
Wellplast AB
Turistgatan 2
SE-265 39 Åstorp
Telefon: +46 431 431 444
Fax: +46 431 431 555
info@wellplast.se or use the form
Strap protection
Strap protection
Wellplast® Strap protection
Our Strap protection of is available in several lengths and widths. They give a good protection and are easy to handle also for rounded corners and where the corners and edges are not 90 degrees.
Specifications
| Specification | Banding protection | |
| Measurements | Standard: 75×1170 mm | |
| Max LxW: 1280×150 mm | ||
| Min: No limitations | ||
| Delivery volume: | 1,2 m high stackable pallet | |
| Packaging: | Pallet, corner protection, top sheets and stretch wrap | |
| Folding: | No folding | |
| Print: | Tampo, Screen, Flexo | |
| Segment: | Metal and automotive Construction and steel | |
| Note: | ||
Materials
Wellplast AB
Turistgatan 2
SE-265 39 Åstorp
Telefon: +46 431 431 444
Fax: +46 431 431 555
info@wellplast.se or use the form
Pallet container
Pallet containers
Wellplast® Pallet boxes/containers
Wellplast® pallet boxes consist of pallet lids and pallet collar. Either the pallet collar stands directly on the plastic pallet. Alternatively a pallet tray is used on top of a pallet. The pallet boxes are a very good alternative to pallet frames when you wish to save weight or don’t have a good return flow of the packaging.
Specifications
| Name | Measurements (LxW) | Height |
| Pallet box whole pallet | 1200×800 mm | 200 mm to 1280 mm |
| Pallet box 1/2 pallet | 800×600 mm | 200 mm to 1280 mm |
| Pallet box 1/4 pallet | 600×400 mm | 200 mm to 1280 mm |
| Pallet box with different size | Max: No limitations | |
| Min: No limitations | ||
| Delivery volume: | Depends on size | |
| Packaging: | Pallet, corner protection, top sheets and stretch wrap | |
| Folding: | Manually | |
| Print: | Tampo, Screen, Flexo | |
| Segments: | Automotive and engineering Construction Medical Foods | |
| Note: | ||
Materials
Wellplast AB
Turistgatan 2
SE-265 39 Åstorp
Telefon: +46 431 431 444
Fax: +46 431 431 555
info@wellplast.se or use the form
Corner protection – Edge protection
Corner protection – Edge protection
Wellplast® Corner protection – Edge protection
Corner or edge protectors not only gives a good protection. They are also easy to handle, Also for edges that are not 90 degrees. Delivered flat. Wellplast AB always use these protectors for our own deliveries.
Specifications corner and edge protectors
| Specification: | Corner protection /Edge protection |
| Standard long: | 2000×400 mm |
| Standard short: | 1200×400 mm |
| Custom size: | Max: 4000x1280mm |
| Packaging: | Pallet, corner protection, top sheets och stretch wrap |
| Print: | Tampo, Screen, Flexo |
| Segments: | Automotive and engineering Construction Medical Foods |
| Other: |
Materials
Wellplast AB
Turistgatan 2
SE-265 39 Åstorp
Telefon: +46 431 431 444
Fax: +46 431 431 555
info@wellplast.se or use the form
Pallet tray – pallet lid
Pallet lid/tray
Wellplast® Pallet lid and pallet trays
Pallet trays are delivered flat and folded with self-locking short sides. They can be used as trays on a pallet or as a pallet lids. Can also be equiped with a frame to become a pallet box.
Specifications Pallet lid/tray (Fefco 0314)
| Specification: | Pallet tray (Fefco 0314) |
| Pallet tray 1/2 pallett: | 800x600x100 mm |
| Pallet tray whole palle low: | 1200x800x80 mm |
| Pallet tray whole pallet high: | 1200x800x150 mm |
| Pallet tray with custom size: | Max: 1200x800x150mm Min: No limitations |
| Packaging: | Pallet, corner protection, top sheets and stretch wrap |
| Folding: | Manually self-locking design |
| Print: | Tampo, Screen, Flexo |
| Segments: | Automotive and engineering Construction Medical Foods |
| Note: |
Materials
Wellplast AB
Turistgatan 2
SE-265 39 Åstorp
Telefon: +46 431 431 444
Fax: +46 431 431 555
info@wellplast.se or use the form
